WERO Insight #11 – How a Modern Biogas Plant (BPS) Works
13. 11. 2025

From waste to biomethane: technology, data, and stable returns

Modern BPS assets are no longer “just power generators.” They operate as smart energy hubs combining CHP, biogas upgrading to biomethane, storage, and real-time operations control. The result? Higher efficiency, lower emissions, and more predictable cash flows.

  • Feedstock pretreatment & fermentation Stable digesters, controlled dosing, compliant hygiene. Focus on substrate quality and balanced feedstock recipes.
  • CHP (combined heat and power) Maximise on-site energy use. Heat for site/community, electricity to the grid or self-consumption.
  • Biogas upgrading to biomethane Membranes/PSA/amine scrubbing to remove CO₂ → biomethane at natural-gas quality for grid injection or bioCNG/LNG.
  • CO₂ capture & utilisation Food, agriculture, industry. Monetising a by-product improves project returns.
  • Digital control & IoT Online monitoring, predictive maintenance, automated dosing, optimisation of output and gas quality.
  • Energy storage (battery/thermal) Peak shaving, better grid response, smoother revenues.

  • Agricultural residues (manure, slurry, silage, crop residues)
  • Food-industry and biodegradable municipal waste
  • Sewage sludge (subject to hygiene and environmental compliance)

A robust feedstock logistics and contracting mix underpins operational stability and ESG value.

  • Production: MWh of power/heat, m³ of biomethane per year
  • Efficiency: electrical/thermal efficiency, heat-use ratio (%)
  • Material flows: tonnes/year of waste processed, local feedstock share (%)
  • Environment: t CO₂e avoided/year, methane emissions, digestate quality
  • Operations: availability (% uptime), failure rate, OPEX/MWh

  • Retrofitting legacy BPS to “biomethane-ready” standards
  • Recipe and controls optimisation for stable gas output
  • Upgrading installations and preparing for grid injection
  • SPV structures for clean reporting and transparent cash flows
  • PPA / biomethane offtake preparation for revenue stability

Bottom line: BPS 2.0 blends top-tier tech, data, and circular inputs. It’s an asset with measurable ESG impact and long-term yield.

#WEROInsight #biogas #BPS #biomethane #CHP #CCU #IoT #energystorage #ESG #renewablegases #infrastructureinvesting #PPAs

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